Vertical Form-Fill-Seal Machine Installation Guide

13 Apr, 2025

1. Pre-Installation Requirements

(Primary Keyword: "VFFS machine preparation")

1.1 Safety First

  • Wear PPE (safety glasses, gloves, steel-toe boots)

  • Ensure power supply matches machine specifications (110V/220V, 50/60Hz)

  • Clear 2-meter radius workspace from obstructions

1.2 Tools & Materials

Item Purpose
Torque wrench (5-25Nm range) Bolt tightening
Laser level Horizontal alignment
Silicon lubricant Conveyor rail preparation

2. Mechanical Installation

(LSI Keyword: "vertical packaging machine assembly")

2.1 Base Frame Setup

  1. Position shock-absorbing pads at marked floor points

  2. Assemble frame sections using M12 bolts (18Nm torque)

  3. Verify levelness with <0.5° deviation using laser tool

2.2 Hopper & Feeding System

  • Mount vibration feeder 15cm above main unit

  • Align polymer film roll shaft with ±1mm tolerance

  • Connect pneumatic tubes using Teflon tape for air seals

3. Electrical Connections

(Semantic Keyword: "VFFS machine wiring diagram")

  • Route power cables through designated cable trays

  • Ground machine using 4mm² copper wire to dedicated earth point

  • Program PLC controller with default parameters:

    Bag Length: 200mm  
    Temperature: 150°C ±5%  
    Cycle Time: 2.5s/pouch  

4. Commissioning & Testing

(Long-Tail Keyword: "how to test vertical packaging machine")

  1. Perform dry run without film

  2. Check heat seal bar pressure (recommended: 3-5kg/cm²)

  3. Validate first 10 packages using dummy product

Common Error Codes During Testing:

Code Solution
E07 Adjust film tension sensor
E15 Clean photoelectric eye

5. Maintenance Protocol

(Related Keyword: "VFFS machine preventive maintenance")

  • Daily: Lubricate chain drives with ISO VG32 oil

  • Weekly: Inspect cutting blade sharpness

  • Monthly: Replace air filters (Model: AF-2032)

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