1. Pre-Installation Requirements
(Primary Keyword: "VFFS machine preparation")
1.1 Safety First
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Wear PPE (safety glasses, gloves, steel-toe boots)
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Ensure power supply matches machine specifications (110V/220V, 50/60Hz)
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Clear 2-meter radius workspace from obstructions
1.2 Tools & Materials
| Item | Purpose |
|---|---|
| Torque wrench (5-25Nm range) | Bolt tightening |
| Laser level | Horizontal alignment |
| Silicon lubricant | Conveyor rail preparation |
2. Mechanical Installation
(LSI Keyword: "vertical packaging machine assembly")
2.1 Base Frame Setup
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Position shock-absorbing pads at marked floor points
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Assemble frame sections using M12 bolts (18Nm torque)
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Verify levelness with <0.5° deviation using laser tool
2.2 Hopper & Feeding System
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Mount vibration feeder 15cm above main unit
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Align polymer film roll shaft with ±1mm tolerance
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Connect pneumatic tubes using Teflon tape for air seals
3. Electrical Connections
(Semantic Keyword: "VFFS machine wiring diagram")
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Route power cables through designated cable trays
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Ground machine using 4mm² copper wire to dedicated earth point
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Program PLC controller with default parameters:
Bag Length: 200mm Temperature: 150°C ±5% Cycle Time: 2.5s/pouch
4. Commissioning & Testing
(Long-Tail Keyword: "how to test vertical packaging machine")
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Perform dry run without film
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Check heat seal bar pressure (recommended: 3-5kg/cm²)
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Validate first 10 packages using dummy product
Common Error Codes During Testing:
| Code | Solution |
|---|---|
| E07 | Adjust film tension sensor |
| E15 | Clean photoelectric eye |
5. Maintenance Protocol
(Related Keyword: "VFFS machine preventive maintenance")
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Daily: Lubricate chain drives with ISO VG32 oil
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Weekly: Inspect cutting blade sharpness
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Monthly: Replace air filters (Model: AF-2032)
